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Process automation
Engineer in blue overalls and yellow hard hat checks tablet near green machinery at power plant.
Combined cycle power plant at dusk with chimneys and illuminated structures.

Safeguarding your plant

Predicting and preventing failures with IMI Insyt

Continuous cycling of spraywater systems in combined cycle power plants causes critical cracking, leading to shutdowns and unsafe conditions. IMI Insyt’s cloud-based platform uses data to predict and prevent these failures, protecting the plant and its personnel.

Overcoming industry challenges

Common plant issues leading to cracking


Modern industrial plants face increased operational stresses due to frequent start-ups and shutdowns, driven by the growing reliance on renewable energy sources. IMI Insyt can help prevent these issues.

24 hour operation

Most plants were built to run at baseload with few starts and stops. Renewable energy supplies require plants to start and stop every day.

Condensate accumulation

Condensate accumulation can generate catastrophic failures in boiler piping and can impact the turbine.

Temperature gradients

If attemperators and desuperheaters are located too close to elbows, hot and cold streams can separate and cause large temperature gradients. This affects desuperheater performance and usage cycles.

Temperature control

Original plant control logic left over from commissioning can lead to significant problems with temperature control. This causes major thermal gradients and stresses.

IMI engineer in blue hard hat inspecting equipment setup alongside colleague in industrial environment.

Benefits of IMI Insyt

Enhancing performance, safety, and cost efficiency

- Rectify plant control logic errors that generate thermal stresses - Enhance equipment performance - Improve maintenance planning and scheduling - Reduce workplace accidents and enhance personnel safety - Save time and money

How IMI Insyt works

Data driven approach to system reliability

Industrial facility with tall cylindrical metal structures, ladders, and platforms under blue sky.

Maximise efficiency, minimise downtime

Optimising your plant performance with IMI

By addressing issues in these key systems, we can enhance overall plant performance and prevent costly downtime. - Interstage attemperators - Turbine bypass systems - Steam letdown stations - Turbine exhaust desuperheaters

Need to prevent failures before they disrupt operations?

IMI can help review plant data and identify whether IMI InSyt could support predictive maintenance, reliability improvements and safer operation.
IMI engineer stands with arms crossed in front of CAD screens displaying engineering designs.