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Multi-turn NEON Valve Sensor mounted on industrial valve for open/closed status detection.
NEON Valve Sensor Multi-Turn mounted on blue industrial valve with bolted base and handwheel.
Close-up of NEON Valve Sensor Multi-Turn mounted on threaded blue valve with handwheel.
NEON Valve Sensor Multi-Turn mounted on blue multi-turn valve with visible handwheel and valve stem.

IMI TWTG

NEON Multi-turn (MT) Manual Valve Sensor

Multi-turn valve sensor for industrial applications, designed for fast, non-intrusive installation and continuous remote monitoring of manual valve position.

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    Adjustable mounting system fits any multi-turn valve, allowing quick, non-intrusive installation in under two minutes with no downtime or process disruption.

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    Dedicated LoRaWAN connectivity ensures secure, near real-time valve status updates, even in hazardous or hard-to-reach industrial environments.

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    Engineered for reliability with IP65 protection, ATEX/IECEx Zone 1 certification, and a battery life of up to 5 years, minimising maintenance and maximising uptime.

Having reliable information available is the essence of good decision making to ensure safety in working environments, especially in industrial sites.

As a result, businesses will run more efficiently and operations will be streamlined. IMI TWTG Industrial IoT-connected valve sensors provide these insights. This solution is tailor-made for multi-turn valves.

Manually operated valves require to be regularly checked and controlled which can be facilitated by digitisation. Monitoring these assets avoids spillage and / or contaminations, and thus increases safety on-site. Communications via a privately hosted LoRaWAN – IoT network ensures IT security is a given and the total cost of ownership can be minimised. As valves are most often operated in environments with explosive atmospheres, all IMI TWTG NEON Valve Sensors are ATEX zone 1 / IECEx class 1 certified.

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Add-on intelligence that increases insight, safety and avoids spillage for industrial valves
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ATEX certified – built to last

Designed for industry from the very start, NEON MT Valve Sensors are built to not only operate in industrial sites with dangers of explosive gasses being handled but also all other elements that a sensor may be exposed to in the course of its 15 year lifetime. It has been tested and certified to work in conditions from -40° to +80° Celsius without hampering performance. Additionally, the battery lifetime has a minimum operational period of up to 5 years - depending on environment - therefore, periodical maintenance can be kept at a minimum. An integrated device management layer enables service models, ensuring maintenance.

NEON MT manual valve sensor fixed to a blue handwheel, operated by gloved hands in an industrial setting.

NEON MT Valve Sensor provides near real-time position monitoring for manual valves, enabling reliable data collection in demanding industrial applications.


Reliability is the first thing to consider when providing insight based on new technologies. Therefore, our valve sensors have been specifically designed to only communicate the essential: closed or open. This allows our customers to reduce false positives immensely and be certain of the measurements the sensor delivers.

The sensors communicate via a privately hosted LoRaWAN network, with gateways tailor-made for the same industrial conditions and requirements of the Neon MT Valve Sensor (globally). IMI can install this network and it has been designed to scale up in numbers and for other I-IoT solutions in the future. Furthermore, they can be integrated with DCS / SCADA systems to ensure operational excellence.

Key features

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LoRaWAN transmitter with integrated magnetic sensor

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Process temperature -40°C to 80°C

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IECEx / ATEX zone 1 certified

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5-year battery life (depending on environment)

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Supplied with mounting kit

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Works with nearly all types of manual valves

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Determines valve state: fully closed / opened

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Runs on privately hosted LoRaWAN I-IoT network

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Quick provisioning and easy installation

Up to 5

Years of battery life

Ex

ATEX / IECEx Zone 1 certified

Temperature conditions

-40° to +80° celsius

Specifications

Protocol

LoRaWAN (private LoRaWAN)

LoRaWAN Region

EU868 / US915 / AS923 (on Request)

LoRaWAN Frequency Bands

868 MHz

915 MHz

923 MHz

Battery Rated Capacity (Ah)

3.6

Battery Life

Up to 5 years

Mounting

Specialised mounting kit for MT rising stem valves

Operating Temperature Range (Transmitter)

-40°C to 80°C (-40°F to 176°F)

Water and Dust Resistance

IP65

Angle Detection

State of change after 2mm vertical movement

Error Offset

1mm

Message Frequency

On State / every 24 hours

Message Information

State change open/close and battery condition

Certifications

ATEX / IECEx Rating : Ex II 2G Ex ia IIB T4 Gb

ATEX / IECEx Certificates: 18ATEX0106 / DEK 18.0063

cFMus Rating : Class I Division 1; Groups C + D; T4 Ta = -40°C to +80°C / Zone 1; Ex ia IIB T4 Gb Ta = -40°C to +80°C

cFMus Certificates : FM20US0015X / FM20CA0007X

Resources

Documents

file-name
IMI TWTG - NEON Manual Valve Sensor - BrochureNEON Valve Sensor Trifold Aw DIGITAL.pdf
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IMI TWTG - 604 P19-005 NEON-Data-Sheet-VS-MT D3604 P19-005 NEON-Data-Sheet-VS-MT D3.pdf
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IMI TWTG - 601 P19-005 VS-MT Install Manual V1-1601 P19-005 VS-MT Install Manual V1-1.pdf
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IMI TWTG - NEON Valve Sensor - Starting Guide - C19-001-V1.0Starting Guide - TWTG NEON Valve sensor - C19-001-V1.0.pdf
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IMI TWTG - 602 P19-005 NEON-Multi-turn Valve-Sensor ProductManual A7602 P19-005 Neon-Multi-turn Valve-Sensor ProductManual A7.pdf

Software

file-name
IMI TWTG - encoder-vs-mt rev-3encoder-vs-mt rev-3.js
file-name
IMI TWTG - decoder-vs-mt rev-3decoder-vs-mt rev-3.js
file-name
IMI TWTG - Communication protocol V2 - P18-023 - VS-MT v2.2Communication protocol V2 - P18-023 - VS-MT v2.2.pdf

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